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Inside Our 82.96-Acre Integrated Plant.

Built Where the Steel Industry Lives

Why Anantapur

Our 82.96-acre plant is located in D. Hirehal Village, Anantapur District, Andhra Pradesh – inside one of South India’s most established steel manufacturing clusters.

Three reasons that location matters every day we operate:

Direct Proximity to Iron Ore Mines

Reducing inbound logistics cost and turnaround time on every batch.

Short-Haul Port Connectivity

Flexibility on imported coal and scrap through nearby major ports.

Steel Industry Ecosystem

Regional depth of transporters, suppliers and skilled steel workers hard to replicate elsewhere.

Iron Ore to TMT Bar - In One Continuous Process

The Integrated Process

The integrated process flow at Apple Industries Limited connects every stage under one roof.

STAGE 01
Iron Ore + Coal
MSTC
→
STAGE 02
Sponge Iron / DRI
10,000 TPM, 3 kilns
→
STAGE 03
MS Billets
15,000 TPM, IS 2830
→
STAGE 04
TMT Bars
15,000 TPM
↺ Closed Energy Loop
Waste Heat Recovery + 13.5 MW Captive Power + 15 MW Solar PPA
Powers the entire plant

Capacity At A Glance

The Numbers

Sponge Iron
3 DRI Kilns
10,000 TPM
9,000-9,500 MT/month
MS Billets
2 Induction Furnaces
15,000 TPM
Continuous-cast, IS 2830
TMT Bars
Rolling Mill + Thermex
15,000 TPM
Fe 500 / 500D / 550D
Captive Power
WHRB + AFBC Boilers
13.5 MW
Triveni Turbine + Thermax
Solar Power
PPA Agreement
15 MW
Long-term power partner
Land Area
Plant Footprint
82.96 Acres
D. Hirehal, Anantapur, AP

Engineered with Purpose

Key Machinery & Technology

Every major piece of plant equipment was specified to deliver consistency at scale.

3 DRI Kilns

Direct Reduced Iron kilns producing sponge iron with 85 to 92% metallisation.

2 Induction Furnaces

Producing MS billets with controlled chemistry and uniform grain structure.

German Thermex Rolling Mill

H&K Thermex Quenching Box line for TMT bars with strength-ductility balance.

Triveni Turbine + Thermax Boiler

Powering the 13.5 MW captive plant with proven reliability.

WHRB + AFBC Boilers

Waste Heat Recovery and Atmospheric Fluidised Bed Combustion boilers.

In-House Testing Lab

Two emission spectrometers, UTM, TMT bending machine, branding & notching equipment.

Where Our Iron Ore, Coal and Scrap Come From

Raw Material Sourcing

Apple Industries Limited works only with verified, high-credibility raw material suppliers – because consistency at the output starts with consistency at the input.

01

Iron Ore

Sourced from MSTC - India's most credible iron ore sources.

02

Coal

South African origin, low-sulphur metallurgical coal, imported through established trade partners.

03

Scrap

Verified domestic suppliers in the region, with imports added where chemistry control demands it.

Quality Discipline
Every batch is tested in-house before it enters the production line. No exceptions.

In-House Lab. In-House Discipline.

Quality Control & Lab

Apple Industries Limited operates an in-house testing facility for both physical and chemical testing – covering every stage of production.

Two Emission Spectrometers

Real-time chemistry control on billets and bars.

Universal Testing Machine (UTM)

Tensile, yield, and elongation testing on TMT bars.

Thermo-Mechanical Treatment Unit

For the Thermex quenching line.

TMT Bending Machine

Ductility and rib-integrity verification.

Branding & Notching Machine

Full traceability from mill to project site.

Calibrated By
UTM & Extensometer: Matrix Testing & Technologies
Spectrometers: Metal Power Analytical
Certificates available on request.
Come See The Plant

Want to see all this in operation?

Schedule a plant visit, request a sample, or talk to our sales team.

Schedule a Plant Visit
Request a Sample
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Integrated steel manufacturer in South India. Sponge iron, MS billets and German-Thermex TMT bars from our 82.96-acre Anantapur plant since 2010.

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